Unitop Aquacare Ltd., an ISO 9001:2015 certified company and a trusted name in the field of industrial evaporation and drying technologies, is participating in DTG 2019 to be held in Dhaka during January 9-12. It will be promoting caustic recovery which is used when processing denim or during yarn dyeing mercerization.
Waste caustic is generated during these processes and has lots of colour and size impurities. Unitop Aquacare has the experience and know-how to make the recovered caustic reusable. The company designs tailor-made solutions to suit individual customer’s need and the local condition like water quality, environmental impacts, space constraints, operational conditions, etc.
Unitop Aquacare offers absolute tailor-made designs that ensure optimum number of effects based on prevalent utility costs and its availability of the area. Hot condensate is flashed in successive effects and the waste flash steam is used to pre-heat the weak lye resulting in major steam savings.
The company has identified that most textile units face challenges of supplying constant higher pressure steam to any machine, or particularly CRP. Unitop optimised the design to operate its CRP at low pressure. This has resulted in low steam consumption or around 15-20% lesser than its competitors. This has been achieved by flashing steam condensate to generate steam, which is a heat source for pre-heating the feed.
The company already has a roster of renowned textile companies from Bangladesh which have installed these technologies. They include Mahmud Denim, Hameem Denim, Talha Tex Pro Ltd., Dacca Textiles, NZ Fabrics Ltd., Thermax Woven Ltd. and Tithi Textiles.
Unitop Aquacare has a professional team of over 40 engineers experienced in commissioning and supporting the clients along with a dedicated engineering team to provide online support to the clients for their urgent requirements. Quick delivery and efficient after-sales service, irrespective of location is a hallmark and to meet the same, has imparted technical training to its local representatives/channel partners.
“Traditionally, European CRPs generate a lot of hot water, which is around 2.5 times the feed capacity. But since now most of the processing machines have in-built heat recovery systems, consumption of all the hot water may be practically impossible. Customers have been found draining the hot water which eventually spoils the ETP parameter. For such a situation, we offer a CRP with an Adiabatic System, which will not generate excessive hot water,” Mr. Sanjay Sawant, GM – Marketing at Unitop Aquacare, said.
Unitop Aquacare has already made deep inroads into the Indian, European, Chinese, Turkish, Bangladeshi and Indonesian markets. Many customers have replaced their European technologies with Unitop technologies mainly due to low-operation costs, user-friendly technology, reliability of performance and good local after-sales support.