Turkey is ranked in the top five export markets of Savio and so the attendance at Turkish exhibitions is meant at massive level for being closer to the important customers who are interested in Savio machinery for either its green field or expansion projects. In Istanbul, Savio is displaying the new Eco PulsarS automatic winder, the new Volufil machine, combining winding and thermic treatment and the drumless Multicone technology.
At the show, Savio will highlight breakthrough innovations in the winding segment, all representing high-end and niche products with important technological content: •Eco PulsarS, a quantum leap forward in automatic winding; •the drumless Multicone technology; •the Volufil Multicone automatic winder for continuous shrinkage, bulking and heat setting.
Eco PulsarS
After the world premiere at ITMA Milan 2015, attracting a lot of attention from customers, Eco PulsarS will be showcased in Turkey for the first time. EcoPulsarS, with its innovative platform can save up to 30% power bill, reduce yarn waste, air conditioning costs and noise inside the spinning room. Energy is a major cost component in the textile industry. The rising energy prices, affecting fuel and electricity, have caused soaring costs in the process, thus reduced the competiveness of textile products in some domestic markets, where imported products may be cheaper. Suction represents 75% of the total energy of a winding machine. EcoPulsarS’s solution of the “individual and independent suction unit per spindle” represents a real break-through versus the conventional system. Each unit operates at optimum suction values without influencing the rest of the spindles. In addition, independent suction systems are provided to the auxiliary devices for fully automatic machines. This means no more compromises in balancing the suction as in conventional centralized systems, in which the fan is permanently in operation. Since suction is generated only when needed, customer can save up to 30% power bill costs, while a better efficiency, a smoother winding process and overall superior package and yarn quality are achieved too. EcoPulsarS combining all new features and design has created an environment in which each part of the machine can operate at its optimum level. Spindles and bobbins feeding systems set independently the level of suction required. Suction is generated as needed and used without losses. The new Controlled Cut System, Yarn Tension Control System, Waste Collection&Separation System and Upgraded Splicing Solutions, each contributing to the overall reduction of process downtimes. Eco PulsarS, with its sustainable eco green advantage, replies to the market demand of energy saving, together with improved production performances, high quality packages and utmost flexibility.
Polar Multicone
Savio’s well proven and the best-selling automatic winder model Polar is still the #1 winder in many world markets, for the traditional standard winding platform. This state- of-the-art machine has been designed keeping in mind the demands of our customers in terms of increased productivity, reduced energy consumption, reduced waste and production of yarn package of top high quality. Further emphasis has been given to realize machines friendly use and almost maintenance free for any type of working environments. All POLAR models (manual feeding, automatic feeding free standing, and automatic link) represent the utmost technology available: the previous success of the mechanical models has been followed by the last generation of the fully controlled electronic one. Savio’s Multicone digital yarn layering technology (drumless) is available for Polar range and represents the proper solution to achieve flexibility, for an easy and fast change in the winding process to prepare all formats. Packages for dyeing, warping, weft, knitting, twisting, require a different and flexible package formation in terms of geometry, edges shape and density. Polar “Multicone” system represents today the proper solution to achieve this kind of flexibility in the package formation.
Volufil Multicone
Volufil Multicone combines thermic treatment and winding process on a single machine. The consolidated success of the “Volufil technology” and the new demand of different yarns for diversified fabric applications, has requested several new developments on the machine technology. The new Volufil Multicone represents the proper reply to the new markets requirements. We have extended the technological process on acrylic heat set yarns, on special yarns (chenille) and on traditional HB Acrylic fibers, also blended with wool and elastomeric filaments. The new winding system “Multicone” allows the best solution for any yarn type and package format with different traverse take-up. The Multicone system allows the tailoring of package for different end use with simple settings on PC.