Salmoiraghi SpA, a global leader in automation solutions for synthetic fiber production, celebrated its 60th anniversary in May 2023. The milestone event was attended by over 300 distinguished guests, including prominent figures from the Italian business community. As the company marks six decades of innovation and technological leadership, it also celebrates 30 successful years of presence in the Indian market. Since its first collaboration with Reliance Industries in 1994, Salmoiraghi has established itself as a trusted partner in India’s textile industry, offering cutting-edge automation solutions to some of the most prestigious groups.
Salmoiraghi’s Journey in India
Salmoiraghi’s relationship with India began with the introduction of an automation project for the POY (Partially Oriented Yarn) production at Reliance Industries’ Hazira plant in 1994. This project, which was successfully completed the following year, laid the foundation for long-term collaborations. Over the years, Salmoiraghi has implemented automation solutions for 15 more plants of Reliance Industries and gradually expanded its reach to other leading synthetic fiber producers, including Wellknown Polyester Ltd., Bhilosa Industries Ltd., Garden Silk Ltd., and Sanathan Polycot Ltd.
The company’s consistent performance and technological innovations have strengthened its foothold in India, with 2023 marking another year of impressive results in terms of both system installations and revenue growth.
Comprehensive Automation Solutions for the Textile Industry
Salmoiraghi specializes in automated handling solutions for various types of fibers, including POY, FDY (Fully Drawn Yarn), DTY (Draw Textured Yarn), IDY, BCF (Bulked Continuous Filament), glass fiber, carbon fiber, and fabric rolls. The company offers fully integrated systems that streamline the entire production process, from manufacturing to packaging and storage.
Modular and Scalable Automation Systems
Salmoiraghi’s automation solutions are designed with a modular approach, allowing customers to customize automation levels based on their specific requirements. A typical system comprises four key areas:
- Production: Automated handling of bobbins directly from production machines.
- Storage: Temporary storage solutions using overhead or AGV (Automated Guided Vehicle) systems.
- Packaging: Automated packing solutions to ensure product integrity and efficiency.
- Automated Warehousing: Intelligent storage solutions that enhance efficiency and minimize manual intervention.
The company’s advanced software seamlessly integrates with these systems, enabling real-time monitoring and control. It processes product data from origin through quality control and packaging, ensuring full traceability. Each bobbin is assigned a unique identity card that records handling details at every stage, enhancing operational transparency and efficiency.
Innovation and Commitment to Quality
Salmoiraghi’s success is driven by its unwavering commitment to research and innovation. The company develops, engineers, and manufactures its machines while implementing sophisticated control and management software. This holistic approach ensures that automation is not just about reducing labor costs but also about eliminating product damage and handling errors commonly associated with manual operations.
By leveraging automation, Salmoiraghi enhances plant efficiency while minimizing waste, optimizing energy consumption, and promoting environmental sustainability. Its advanced monitoring systems allow real-time performance tracking of plants worldwide from its headquarters in Monza, Italy. The ability to diagnose and resolve software issues remotely further strengthens its service capabilities.
Technological Advancements and Industry 4.0 Integration
Salmoiraghi has been at the forefront of automation long before the emergence of Industry 4.0. Its use of powerful simulation tools aids in designing optimal plant layouts and defining efficient material flow routes. The key benefits include:
- Reduction of handling times.
- Optimization of available space.
- Faster process execution.
- Significant savings in operational costs.
- Enhanced quality control throughout the production cycle.
The company’s automation systems have a long lifecycle, with an average depreciation period of 4-5 years but a functional lifespan of 25-30 years, delivering sustained value for customers over decades.
Manufacturing Excellence and Global Reach
Salmoiraghi’s production is entirely based in its Italian facilities in Monza and Biassono, ensuring strict quality control and technological superiority. With a strong focus on engineering and R&D, the company collaborates closely with clients to design bespoke solutions tailored to their needs.
In India, Salmoiraghi has strengthened its presence through a strategic partnership with AB Engineering, which plays a crucial role in commercial operations, installation, commissioning, and after-sales support. This collaboration ensures that Indian customers receive the highest levels of service and technical assistance.
Enhanced After-Sales Support and Service Excellence
Recognizing the importance of seamless after-sales support, Salmoiraghi is overhauling its Service and Spare Parts Department. The introduction of advanced identification systems for machine components, coupled with state-of-the-art service technologies, will significantly enhance response times and service efficiency. The company is committed to ensuring that its customers receive timely support to maintain optimal plant performance.
Future Outlook and Expansion Plans
Looking ahead, Salmoiraghi aims to further consolidate its presence in India and expand into emerging textile hubs across Southeast Asia, Africa, and Central and South America. By continuing to prioritize innovation, product quality, and customer-centric solutions, the company is poised to remain a leader in textile automation for years to come.
As Salmoiraghi celebrates its 60th anniversary globally and 30 years of success in India, it reaffirms its dedication to excellence, innovation, and customer satisfaction. The company’s legacy in automation for synthetic fiber production, coupled with its commitment to technological advancements, positions it as a key player in India’s evolving textile industry. With a strong foundation and a clear vision for the future, Salmoiraghi is set to drive the next phase of automation in the textile sector, ensuring efficiency, sustainability, and superior product quality for its clients worldwide.
