The LNJ Bhilwara Group comprising its flagship textile companies, RSWM and Cheslind Textiles Ltd., has been undergoing expansion since last 5 years. The group has 5.05 lakh spindles and 4,800 rotors, one of the largest in the country, with an annual production capacity of 132,000 tons of yarn.
RSWM, with has eight manufacturing plants, produces all types of spun yarn sold in the domestic and international markets. Additionally, it has 154 looms and produces 17 million metres of polyester viscose blended suitings annually, which is marketed under the brand Mayur Suitings. It also produces denim fabrics on 86 looms with annual production of 16 million metres. It has 46 MW thermal power plants providing uninterrupted power at its eight manufacturing locations.
The company will focus on maximising equipment productivity, investing in a new stenter machine for enhancing fabric finish and quality.
Mr. Ravi Jhunjhunwala, RSWM Chairman, said: “Having successfully expanded capacities, we will now focus on consolidating operations, modernising equipment and automating processes.”
The company has automated processes, introducing auto-doffing facilities on its ring frames (yarn and denim business) which has enhanced productivity considerably.
RSWM has also come up with its range of new yarn products with various end uses like fancy, shirting, upholstery, carpets and core spun lycra yarns in dyed and grey yarns. Raymond, Uco Denim, D’ Decor and Arvind Ltd. are among the consumers of these yarns.
To reduce carbon footprint and global warming, the company commissioned its ‘green’ polyester staple fibre plant in March last for captive consumption at its Ringas unit (Rajasthan).
The group will also spend Rs. 20 crores to implement a new ERP solution across all functions of the organisation. This initiative is expected to go live in 2016-17 and will facilitate superior business control and management.
By Rajeswari Prasad