Experience Innovation Up Close at Reshmi’s World-Class Customer Experience Centre
Reshmi Industries Limited, a leader in textile machinery manufacturing, is setting new benchmarks in innovation, sustainability, and customer engagement.
Under the visionary leadership of Mr K.B. Sajan & Joint Managing Director Mr. Vishnu Sajan, the company has transformed its operations to align with global standards while meeting the dynamic needs of the industry.
By integrating cutting-edge technology, a strong customer-centric approach, and a commitment to sustainability, Reshmi Industries is building a legacy that resonates with its vision of “Make in India, Make for the World.”
Innovating for a Global Future
Reshmi Industries is breaking new ground with innovations that combine affordability and advanced technology. From establishing a state-of-the-art Customer Experience Centre in Coimbatore to developing Industry 4.0-enabled machinery, the company is a driving force in the textile machinery industry. This article explores Reshmi’s transformative journey, its cutting-edge products, and its ambitious goals for the future.
Showcasing Excellence: The Customer Experience Centre
Reshmi Industries recently inaugurated its Customer Experience Centre in Coimbatore, a milestone designed to revolutionize the way customers interact with the company’s products. The center serves as a hub where clients can witness live demonstrations, participate in workshops, and explore tailored solutions.
“We wanted to demonstrate our technical expertise by showcasing critical components and the manufacturing process behind our products,” explains Mr. Sajan. “This initiative ensures transparency and helps our customers understand the robustness and reliability of our machines.”
The Customer Experience Centre underscores Reshmi’s commitment to technical leadership and customer engagement. It provides an immersive space that highlights the company’s advanced winding solutions for post-spinning and sewing thread applications.
Reshmi Industries’ product portfolio reflects its dedication to addressing the evolving needs of the textile sector. Flagship offerings like the Ultiflex Precision Winders, Precithread automatic sewing thread winders, and Precitube automatic winders exemplify this commitment.
Innovative Product Offerings: Addressing Industry Challenges
Ultiflex Precision Winders – Equipped with Optional Auto Doffing and Electronic /Pneumatic Back pressure systems and centrally controlled Tension systems , these machines reduce manual intervention and enhance productivity. Precithread Winders: Known for their consistent lube pick-up and raw material savings, these machines have set new benchmarks in sewing thread winding.
Precitube Automatic Winder: A market leader with over 5,000 installations, this product ensures precise length accuracy and incorporates patented cop holders for maximum efficiency.
“Our goal is to design machines that offer high performance, cost-effectiveness, and reliability. This balance of technology and affordability is key to our success,” states Mr. Sajan.
Embracing Industry 4.0 and Automation
Reshmi Industries has been at the forefront of integrating IoT and automation into its machinery. The Precitube automatic winder, introduced in 2019, was the company’s first IoT-enabled product.
Today, IoT integration is standard across products like Ultiflex and Precithread, providing customers with real-time performance monitoring and enhanced operational efficiency.
“Our IoT systems allow customers to minimize downtime and optimize productivity by monitoring machine status remotely,” shares Mr. Sajan. These advancements have also addressed labor shortages, achieving a remarkable 1:14 labor replacement ratio, a first in the sewing thread industry.
Milestones in Global Expansion
Reshmi Industries has significantly expanded its global footprint by participating in renowned exhibitions such as ITMA Milan, ITM Istanbul, and Indo Intertex Indonesia. These platforms have helped the company establish a strong market presence and drive business growth.
“One of our standout milestones was the launch of Ultiflex Precision Winders at ITME Noida, which was exceptionally well-received,” notes Mr. Sajan.
The company plans to leverage upcoming exhibitions in Egypt (Egystitch) and ITMA Singapore to penetrate emerging markets in the Middle East, North Africa, and Southeast Asia.
Global Competitiveness: Balancing Innovation and Affordability
Competing with high-tech European machinery and cost-effective Chinese solutions, Reshmi Industries has successfully positioned itself as a provider of European-quality technology at affordable prices. “We invest continuously in R&D and efficient manufacturing systems to integrate advanced features into our machines while keeping them competitively priced,” says Mr. Sajan. This strategy ensures Reshmi maintains its leadership as a high-quality, global machine builder.
DTPL: Leading Sewing Thread Manufacturing
DTPL, a subsidiary of Reshmi Industries, operates two state-of-the-art sewing thread manufacturing facilities in South India, with a combined dyeing capacity of 650 tons per month. Supported by a skilled workforce of 700 employees, DTPL is one of the largest sewing thread manufacturing operations in india for the worlds leading sewing thread Manufacturer. These facilities feature fully automated machinery, seamlessly integrating processes from winding to packing, while leveraging IoT technology for real-time production monitoring. This commitment to advanced technology ensures exceptional efficiency and precision in operations.
Commitment to Sustainability
Sustainability is central to Reshmi’s operations. Nearly 70% of its machines are designed to consume less energy, reducing both operational costs and carbon footprints. At its manufacturing facilities, the company employs energy-efficient systems and eco-friendly technologies to optimize resource use. “We aim to lead the way in offering high-performance solutions that are also kind to the planet,” emphasizes Mr. Sajan. This dual focus aligns with the global textile industry’s emphasis on sustainable practices.
Vision 2025: Scaling New Heights
Reshmi Industries has set ambitious goals, including a 40% growth rate for FY 2025 and the expansion of its new manufacturing facility. “Our focus is on strengthening our global presence, enhancing manufacturing efficiency, and establishing sales and service stations in key markets,” says Mr. Sajan. Upcoming launches like the Ultiflex TG, featuring electronically adjustable traverse, will ensure Reshmi stays ahead of industry demands.
Pioneering growth with the Expansion of New Machine shop and Technology centre, set to open open in January 2025.
A Legacy of Excellence and Innovation
Reshmi Industries stands as a beacon of innovation, sustainability, and global competitiveness in textile machinery manufacturing. By blending advanced technology with affordability, the company continues to redefine industry standards under the visionary leadership of Mr. Vishnu Sajan.
As Reshmi Industries forges ahead with groundbreaking advancements and customer- focused initiatives, it is not just building machines—it is creating a legacy of excellence that inspires the global textile community. From its innovative product line to its ambitious Vision 2025 goals, Reshmi Industries is leading the way into a more efficient, sustainable & innovative future for machinery.
