Muthur Murugan Mills Elevates Quality and Efficiency with Saurer’s Cutting-Edge Z 72XL

Muthur Murugan Mills Limited, a 34-year-old textile manufacturing company founded on September 7, 1989, has made significant strides in the industry with its focus on the preparation and spinning of cotton fiber, including blended cotton. Engaged in spinning, weaving, and finishing textiles, the company has recently elevated its quality and efficiency by incorporating Saurer’s state-of-the-art Z 72XL ring spinning machine at its Coimbatore mill. This collaboration marks a pivotal step in enhancing the mill’s operational capabilities and product excellence.

Saurer, at Muthur Murugan mills, a ring spinning mill in Coimbatore, India, launches an intelligent ring spinning solution that adapts to your needs.

S.J. Vijayavelu- Executive Director, Muthur Murugan Mills Ltd

“The performance of the Saurer machine is very excellent. The Z 72XL has a very sturdy doffer. Apart from that, the yarn quality from the machine is excellent. After we bought the Saurer ring frame, you can see that our quality has improved a lot. You can also see that, right now, our customers prefer to have bookings with us. Only when they are satisfied with the quality, will they be able to do that. The Saurer machine delivers that quality and we are very happy with it.”– S.J. Vijayavelu- Executive Director, Muthur Murugan Mills Ltd.

With doffing time under 2 minutes, the machinery saves upto 60% energy on suction as well. It incorporates reduced handling and maintenance input. Saurer after sales service prioritizes their customer care. “They have an office in Coimbatore as well, so even if we didn’t call, they would attend to us, and they give lots of suggestions.”

The Ring Spinning Machine- Z 72XL and Saurer’s E³ Philosophy

Individual challenges demand individual solutions. The new Z 72XL, which is 100% adapted to your needs, is modularly equipped with the drafting system drive of your choice, a flexible fancy yarn system and other advanced technologies. It has powerful and economical drive technology, low energy costs thanks to Twinsuction and Optisuction as well as energy monitoring for maximum cost transparency. This machinery has top speed and lowest yarn break rates with maximum productivity for commodity and specialist applications, more productivity per m². It is simple and intuitively operational through Easyspin. Spinnfinity eliminates wharve cleaning and it is made-to-measure automation,

With every new or further development, Saurer pays attention to reducing energy consumption, increasing efficiency and improving ergonomics. As an environmentally conscious company, they aim to make products that are as energy efficient as possible. Aside from decreasing their clients’ energy costs, this approach also allows customers to position their offerings as sustainable – a necessity today given the climate challenges the world faces. The E³ philosophy underlies all their designs and smart solutions that provide added value to customers. With the transformation of the textile industry for the Circular Economy, the processing of sustainable fibers is another important focus point in the company’s developments. Increasingly, the machines are also becoming smarter, reducing the need for manual human involvement, which allows customers to save on cost. Saurer also considers the people who use their machines. Working with their products should be effortless and intuitive – this optimizes workflow and ensures that operators can make effective use of their time.

“At Saurer we appreciate the partnership with Mutur Murgan very much as it also helps us to optimise the features of the machine for the Indian market for the future. The challenge of high speed was excellently solved to customers satisfaction and we look forward to working closely with Mutur Murgan for future developments” – P. Sivakumar, Global Product Manager Ring Spinning Line at Saurer.

In conclusion, Saurer’s Z 72XL spinning machines, with their advanced features and energy-efficient design, represent a significant advancement in ring spinning technology. At Muthur Murugan Mills, this intelligent solution has already proven its worth by enhancing yarn quality and operational efficiency. This dedication to excellence and customer satisfaction underscores Muthur Murugan Mills’ and Saurer’s role as a leader in the textile industry, driving forward the future of textile production.