Kusters Calico’s innovative wet processing concepts

India based manufacturer of wet processing concepts for woven and knit fabrics, Kusters Calico Machinery Pvt. Ltd, also a subsidiary of Germany’s,  €300million, Jagenberg Group will showcase the Super Flush washer in combination with an intermittent squeezer and the Flush Master, a new concept washer to cater to the requirements of pile fabric processing at ITMA.

Super Flush
Super Flush

The Super Flush washer with various combinations is the most effective washer in today’s textile processing industry for woven fabric processing, while the Flush Master washer, also with various combinations, has been developed to cater to the requirements of pile fabric processing and after print washing of tension sensitive synthetic home furnishings produced from high twist yarns.

In the Super Flush Washer, the combined washing effect of both horizontal as well as vertical washing produces penetrative, diffusive and turbulent effect, while consuming the lowest water in its category. The distance between the two fabric guiding rollers is very short, due to which it is possible to handle all kinds of woven fabrics including tension sensitive from Voils to Lycra fabrics. With a fabric content of 20 metres between two drives, the tension control is through load cell, while circulating liquor quantity is independent of incoming fresh water.

In the Flush Master Washer, a high jet water spray produces penetrative, diffusive and turbulent washing effect, which helps to reduce the flattening effect in pile fabrics created by nips and helps the fabric regain its original look to a large extent. It also consumes the lowest amount of water. In the washing compartment which can stock six metres, the fabric tension is the least, due to the small distance between two driven rolls. Here too, the circulating liquor quantity is independent of incoming fresh water.

Flush Master
Flush Master Washer

In the same stall, an S-Roll Dye padder will be displayed by Jagenberg Textiles, Germany, which caters to the European markets and OEM requirements of European machine manufacturers.

Kusters Calico currently exports around 70 percent of production to markets in Turkey, Thailand, South America, US, Indonesia, Iran, Bangladesh, Korea, Vietnam, Europe, Egypt, Sri Lanka, Russia, Middle East, Africa and many other countries apart from catering to the Indian market. It is represented by agents in 25 countries across the globe like Brazil, Argentina, Colombia, Peru, Ecuador, Bolivia, Belarus, Turkey, Spain, Sweden, Portugal, France, South Korea, Indonesia, Sri Lanka, China, Bangladesh, Hong Kong, Egypt, Indonesia, Pakistan, Syria, South Africa, etc.

Mr. Sushil Verma, Managing Director, Kusters Calico says, “Kusters Calico is committed to provide best solutions for wet processing machines for woven and knit fabrics at affordable prices both in India and worldwide markets, while also expanding its business in coating and lamination technology. We are currently initiating factory expansion with a dust proof assembly shop to meet growing demand and quality expectations of our customers. This new expansion will help us deliver in shorter lead times and meet customer deadlines.”

Kusters Calico will display its products in Hall 10, Booth – G 115.