KG goes green on denim and home textiles manufacturing

The KG Group of Companies is one of the premier industrial groups in south India. Started as a cotton trading venture by K. Govindaswamy Naidu in 1932, it has evolved into one of the most highly integrated companies involved in every sphere of textile activity.

KG Denim Ltd. (KGDL), established in 1993, was the result of the forward integration for the existing spinning business. KGDL, a premier denim and apparel fabric manufacturer, has been catering to leading fashion brands and retailers worldwide.

The denim manufacturer is one of the few players with fully integrated plant. Its 100 per cent integration permits the company to deliver products in multiple options while retaining full control over the manufacturing process.

The company has three main product groups – denim & apparel fabric, home textiles and apparels. All the three divisions saw a double-digit growth during the previous financial year.

As the demand for denim fabrics is growing in the domestic market; KGDL sales in both premier international brands operating in India and also to large exporters of readymade garments have increased. The Euro Zone financial crisis has affected its sales in that region this financial year. Compensating this, the sales campaign in the South American market has started yielding results. Of course, sales in North America are on the increase.

The Indian denim industry enjoys a high growth potential, and this scenario is expected to gain momentum in the months to come.

The manufacturer specializes in yarn count ranges from 7s to 60s and has also expertise in products with 3-ply fine yarns. The weaves include twills, Broken twills, Gabardines, cavalry twills, tussors, canvas, bedford cord, Ottoman, satin, matt, and design weaves in dobby. The fabrics are offered in several finishes, including Lafer diamond emery finish, E.T.I., Oil & Water repellant, Silicon Finish, Soil release finish, Teflon coating, PU Coating, Wax finish, Anti Bacterial finish, etc. Apart from 100 per cent cotton several blends like Cotton Tencel, Cotton Bamboo, Cotton Linen, Cotton Lycra, Cotton Poly Lycra, etc., are offered to suit different customer needs.

Autumn-Winter Season 2012

The fabrics developed for Autumn-Winter’12 season focus on slub yarns and combed ring yarns in warp and weft in the weight range of 9 oz and 12 oz. The AW’12 range is categorized as Fine Shirting, Classic Rigids and Comfort Stretch covering almost 75 new fabrics.

Fine shirting fabrics are of 100 per cent cotton using combination of combed and compact ring yarns. The fabrics are between 4.5 oz and 6.0 oz and have a silk touch while you feel the fabric though they are made out of cotton. Indigo Chambray in light weight is worth wearing.

Classic Rigid’s are again of 100 per cent cotton with new colors like Carbon Blue, Dark Real Blue, Dark Dank Blue and Dark James Green added to the existing colors. To have the fabrics look dark, their designers have done resin finish over mercerized fabrics. These fabrics have a soft hand and you feel very comfortable wearing them.

Comfort Stretch are increasing in popularity and are very much in trend for all age groups. They are developed with 1.5% and 2% Lycra/spandex content resulting in good stretchability and growth.

Mr. B. Sriramulu, Managing Director, said: “In KG we believe that the directional changes in the markets must be matched with a power to innovate. The Group’s focus is on innovation and the constant quest for better solutions, environmentally friendly products, quality and productivity is backed by heavy investments in infrastructure, technology and bright human resources”.

Home textiles

The launching of Home Textiles Division in 2005 was a milestone for the KG Group. It was soon followed by the introduction of kitchen, towel, bed & bath range comes with a for the international market. Its product range comes with a variety of compositions, including a blend of cotton and natural fibers such as wool and linen.

KG’s wide range of luxuries bed ensembles will give make sure to give your bedroom a classier look. The ultimate in luxury and elegance is achieved in their beautiful sheets and are made with long lasting fibers that remains soft and silky wash after wash.

Their brand offers fabulous woven blanket is the perfect weight for use round the year. Made from 100% soft and luxurious ring spun combed cotton provides year round comfort by insulating body heat in the winter and ventilating in summer.

The next in the offering is the 100 per cent cotton “Micro Strand” luxuriously soft terry towels made out of combed extra long staple cotton and environmental friendly process.

With more than seven decades of textile excellence, the company puts down all its experience in manufacturing home textiles that meets the highest standards of quality. Catering mostly for markets like the US, the UK, Australia and South Africa, the company is confident about growing global demand for its competitively priced products.

Manufacturing set-up

The hallmark of the weaving department is its technological versatility. It offers in shuttle less weaving with high speed air jet looms from Picanol & Toyota to weave fancy yarns & high thread counts with various blends.

Processing comprises indigo dyeing of yarns in various concentrations, fabric dyeing using reactive & vat in E-control dyeing technology, equipments from world leading suppliers like Benninger for continuous bleaching & mercerizing, Monforts & Kuster continuous dyeing equipments, and Bruckner Stenter & Ramish Gurneri Calendar.

Very few manufacturers in India have such versatile modern facility for making truly world class denim.

“Green to Blue is Denim Process, Blue to Green is our process” – This is the motto of KGDL which truly is an amazing facelift for the company and stands at par for all their CSR activities. This world player caters to big international brands such as Abercrombie & Fitch, American Eagle, Lee, Wrangler, Levis, Ann Taylor, Joe’s Jeans, Tommy, Mexx, Next, M&S, Zara, H&M, Esprit, C&A and so on.

KG Denim has always been focusing on the niche segment of high end product where volumes are less. The company is not to keen having their presence in the commodity markets. This has been possible due to its diverse product range with an accent on product innovation and R&D. Product innovation, Quality, CRM and SCM are its focus areas for increasing the market share.

In-house development of products through continuous product innovation with the concept of Speed to Market, development of new yarns / functional coordination, use of natural dyes, new wash effects and construction keeping in line with the changing fashion scenario.