By Arun Rao
With a focus on sustainability and cost-effectiveness, Gujarat-based Ketav Consultant is revolutionizing wastewater management in the textile industry. The company specializes in advanced solutions such zero liquid discharge (ZLD’s) and caustic recovery plants, tailored to meet the unique needs of textile manufacturers.
Leading the Way in Zero Liquid Discharge (ZLD) Systems
At the heart of Ketav Consultant’s offerings is its commitment to Zero Liquid Discharge (ZLD) systems.
Ketav Consultant’s ZLD systems incorporate state-of-the-art technologies such as Multiple Effect Evaporators (MEE) and Mechanical Vapour Recompression (MVR).
These systems are designed to reduce water waste and recover valuable by-products, delivering significant energy efficiency and performance. MEE systems are especially effective in handling high concentrations of wastewater, while MVR technology reduces steam consumption, ultimately lowering the operating cost of the entire ZLD system.
In addition, the company manufactures Agitated Thin Film Dryers (ATFDs), which, when paired with MEE, ensure the complete removal of residual moisture from concentrated effluents. This results in the conversion of effluents into dry solids, which can either be safely disposed of or reused, fulfilling the critical objective of zero liquid discharge for eco-friendly textile production.
A Legacy of Quality, Service, and Innovation
Founded in 2006, the company operates a production facility covering 10,000 square meters, with a workforce of around 225 employees, apart from nearly 80 service engineers stationed across major industrial zones in India. These engineers ensure that Ketav Consultant can respond to service requests within 24 hours.
“The biggest unique selling proposition that Ketav Consultant offers is that we do not charge for any service during the lifecycle of the ZLD,” Mr. Patel emphasizes. “We have received over 100 repeat orders from our existing customers, whether for replacement or expansion. This is a testament to our commitment to customer satisfaction.”
Commitment to High-Quality Materials and Competitive Pricing
Ketav Consultant takes pride in using only the highest quality raw materials sourced from top-tier suppliers which ensure longevity and efficiency of its ZLD’s. Moreover, Ketav Consultant maintains an extensive inventory of components, allowing for quick delivery times and offering competitive prices to its customers.
The company’s ZLD systems offer water recovery rates between 85-95%, with the recovered water being of potable quality. The payback period for a typical ZLD is around 3 to 4 years, and the lifecycle of these systems is estimated at approximately 10 years, depending on the maintenance practices.
Trusted by Leading Textile Mills
Ketav Consultant has supplied over 870 ZLD plants across India, with more than 125 of these installations serving the textile industry. Some of the company’s textile industry clients include Trident Ltd (550 KLD plant), Wellknown Polyester (900 KLD plant), D’décor Home Fabrics Pvt Ltd (200 KLD), Sky Textiles India Pvt Ltd (150 KLD plant),Sangam Ltd (175 KLD plant), Maruti Tex Process India Pvt Ltd (100 KLD plant), and Sona Processor India Pvt Ltd (100 KLD plant).
Supporting Sustainable Practices with Caustic Recovery Plants
The company also manufactures Caustic Recovery Plants (CRPs). These plants are designed to recover and recycle used caustic soda, significantly reducing chemical costs and waste. By enhancing operational efficiency and minimizing environmental impact, CRPs contribute to the company’s broader mission of supporting sustainable practices in textile manufacturing.
A Commitment to a Greener Future
At Ketav Consultant, innovation and sustainability are at the core of the company’s mission. Mr. Patel concludes, “We are committed to empowering the textile industry with innovative solutions that align with modern sustainability goals. Our goal is to create a cleaner and greener future together.”
