India is already heading towards a digital age, in which most machines, systems and processes will be digitalized. The textile sector is no exception. With the Digital Spinning Suite ESSENTIAL, Rieter is working on the development of intelligent and user friendly digital solutions for your spinning mill.
ESSENTIAL – the Rieter Digital Spinning Suite – brings digitization into your spinning mill. It monitors and analyzes data over the complete spinning process, shows potential areas for improvement, identifies abnormalities and their root causes, and predicts failure.
As a systems supplier for spinning machines for several decades, Rieter is able to contribute its know-how to the development of digital solutions that can bring maximum benefit to customers. ESSENTIAL combines Rieter’s expertise with digital innovation, using data collection, automation and remote monitoring to swiftly create intelligent spinning mills.
Services for every day’s mill management
A holistic view from bale to yarn is key to optimize the entire spinning process and eliminate inefficiencies. ESSENTIAL is an all-in-one mill management system, which connects the entire spinning mill machinery, including auxiliaries from other suppliers. Each user, from mill owners to operators, has an overview of the relevant information needed for their daily tasks and can manage the spinning mill through a ticketing and alarm system.
Responding to challenges without delay and minimizing expensive downtime, require the right information to the right people at the right time. With near real-time data streams of spinning mills, ESSENTIAL provides key performance indicators and improvement suggestions on efficiency, production, energy, and quality data.
Digitizing your spinning mill − step by step
ESSENTIAL is a modular system. The spinning mill can be gradually digitized. According to their needs, customers can select additional modules in the Rieter Digital Spinning Suite and add the modules individually.
ESSENTIALbasic is the starter module of ESSENTIAL – Rieter Digital Spinning Suite and is available free of charge for all Rieter customers. This module includes solutions such as the Rieter calculator, ESSENTIALorder, and ESSENTIALconsult.
ESSENTIALmonitor provides organized data from the entire spinning process, allowing all relevant information to be collected, weaknesses to be identified, and personnel to be managed in the most economical way. The specific and non-stop recording of data for production, energy, and quality allows fast response times and increases the efficiency of spinning mills while reducing costs.
ESSENTIALmaintain enables intelligent spinning mill maintenance. This module analyzes sensor data from critical machine components and identifies abnormalities to avoid outages. From Rieter to third-party spinning equipment and auxiliaries, ESSENTIALmaintain covers the entire spinning mill maintenance needs.
ESSENTIALpredict applies machine learning algorithms to sensor data of ESSENTIALmaintain and compares the running behavior of similar machine types. As soon as running behavior deviates from the standards, the operator receives a message containing clear instructions from Rieter on how to avoid a potential outage.
Information tailored to your needs
The mobile application for smartphones of ESSENTIALmonitor provides key data concerning production, quality, and energy in near real time. The app enables mill managers to respond to challenges without delay and minimizes expensive downtime. It is ideal for decision makers to get a 24/7 overview of the performance of their spinning mills via a user-friendly cockpit on their smartphone.
Experience the benefits of ESSENTIAL now. Login to the platform on https://login.rieter.com or contact your local Rieter representative to get your login credentials.