CHTC Fong’s Industries Company Limited will present the latest new technology at Hall 10, Stand E101 together with its subsidiaries. The company will show the latest Innovative and flagship products namely FONG’S, THEN, GOLLER, MONFORTS, MONFORTS FONG’S and XORELLA (Hall 2, Stand F109).
THEN AIRFLOW SYNERGY 8
Aerodynamic High Temperature Piece Dyeing Machine
The latest generation of the THEN AIRFLOW SYNERGY 8 is the best example of how to make good things even better. It is well known that the liquor ratio achieved with the THEN AIRFLOW principle up to date has not been beaten. The same counts for the versatility of this superior machine. With the latest development the energy consumption is further reduced. Every tube now has an individual frequency controlled blower with less installed power. All the other advantages of the THEN AIRFLOW SYNERGY series remain unchanged, which leads to shorter cycling times and substantial savings in water as well as high reproducibility and smooth fabric guiding.
Breaking the barrier of loading capacity, the model extends up to 12 tubes with individual control, suitable for various kinds of fabrics with better flexibility, quality and ergonomics.
THEN SUPRATEC LTM Long Tube Machine
Over the years many improvements were made to make the THEN-AIRFLOW technology even more efficient. However, in times of shorter batches in fabric dyeing the main requirement is flexibility and the fabric weight range. Fong’s Europe GMBH is presenting at ITMA 2015 a dyeing machine that can accomplish to handle a whole range of fabrics, from sensitive products up to heavy weights. It’s called “THEN SUPRATEC LTM”. The combined knowledge and experience of FONG’S and THEN led to a series of new and groundbreaking ideas. The “THEN SUPRATEC LTM” is a hydraulic long tube dyeing machine with a variable liquor ratio from short in the semi dry mode up to long in the wet mode.
Variable angle, defined plaiting without any winch and a liquor ratio which is setting new standards in long tube dyeing are just a few features. The machine is able to dye woven and knitted fabrics, made of natural, man-made fibres and blends. The weight range goes from 25 g/lm up to 380 g/lm. Its high flexibility in terms of liquor ratio and the variable angle of the kier results in considerable savings in additives, water and energy. The current speed range goes from 80 to 600 meters/min. depending on the fabric type.
Some additional features are:
Liquor ratio 1:5.5 up to 1:15 depending on the variable angle of the kier.
Low power consumption due to variable kier angle.
Up to three jets per tube with up to 1000 meters each.
Up to four tubes with coupling.
Variable nozzles.
THEN Automatic chemical dispensing system (CHD)
THEN’s chemical dispensing system CHD was completely redesigned as a compact system to be installed at the most suitable position in the dye house. Based on a patented distribution system and part of the Colour Kitchen Manager (CKM) in numerous installations. It is applied for fully automatic metering and transport of chemicals from storage tanks to dyeing machines. The CKM, designed as a modular system, which can be enlarged is handling weighing, dissolving, storing, transporting, dispensing of liquids and powdery auxiliaries, dyestuff and auxiliaries.
The main purpose of the CHD is a fast and accurate delivery of small and big amounts of chemicals to every target in the system and the elimination of mistakes caused by the human factor. The automatic dosing and dispensing for best reproducibility from batch to batch is maintained by a fast high-end extrusion pump in combination with compressed air transportation. By this the low liquor ratio and rinse water consumption will be achieved as the piping is not filled with water.
Advantages are:
Shortest call-off times.
Reduction of chemical costs up to 20%.
Reduction of labour costs.
Operators are not confronted with hazardous chemicals.
Reduces risks to environment.
No waste of chemicals.
Consumption optimised and controlled.
Controlled weighing and dispensing.
The heart of the CHD is a “Coriolis” flow meter. This provides an extremely high accuracy of ±0.3% compared to a magnetic inductive flow meter with around 1%. Several lines can be operated in parallel. Chemicals and liquid dyestuffs can be dosed in quantities from 50 ml to several 100 litres. A central control from a host system is possible that ensures best repeatability and documentation of all dispenses.
FONG’S TEC SERIES
High Temperature Piece Dyeing Machine
TEC Series High Temperature Dyeing Machine, with its premium quality and focus on “Lower Cost, Higher Quality and More Eco-friendly”, injects infinite vitality to the textile industry. It is suitable for different dyeing process with various types of natural, synthetic and blended fibres, aiming to provide complete solutions, “Efficiency, Energy Saving, Environmental Friendly”.
Efficiency (Versatile Application): TEC series is specially designed for fabric which is having tight and crease marks sensitive structure, such as 40S/2, 26S/1, 20S/1, tightly knitted fabric and sensitive shade (E.g. Turquose).
Energy Saving: With various new functions, cotton reactive dyeing process takes about approximately 248 minutes for light colour.
Capacity: The new TEC Series is offered various capacities per chamber, 300kg (JUMBOTEC), 250kg (MIDITEC) and 200kg (MINITEC). Customer can choose in range of 1-12 tube.
FC30 color multi-function controller: By the Fuzzy Logic temperature control function, the dye liquid temperature deviation can be minimized at + / -0.3 ° C.
Patented design – “Lint Collector”: Specially designed for loose structure type such as terry towel and fleece. The collector can accumulate lint at the bottom and discharge it during draining.
Fong’s SUPERWIN High Temperature Single Flow Package Dyeing Machine
Improving the environment situation, Fong’s launches SUPERWIN High Temperature Single Flow Package Dyeing Machine to replace the conventional dyeing machine that uses the huge amount of water for dyeing in the production.
The launch of SUPERWIN is consequential to the trend of the eco-friendly dyeing equipment. SUPERWIN is suitable for various material types such as package, warp beam and loose fibre etc. Meanwhile, during a single inside-out flow process, dry liquor discharged from the pump enters the carries and passes through the spindles. Only a sufficient water level at the kier bottom is required to maintain steady pump operation. It’s not necessary to have all packages fully immersed with liquor. Besides, the revolutionary wave dyeing technique is the way to execute a specific period of change in pump frequency, smashing the packages like waves such that it could move under differentiating pressure would lead to perfect utilization of the advantage of dual flow concept. Hence lower liquor ratio (The liquor ratio close to 1:3) is achieved.
In order to save the production cost, SUPERWIN fully utilizes the function of the water which takes the important roles in the dyeing process. The pressurized dehydration is achieved by injecting compressed air into the vessel to squeeze residual water. Also, SUPERWIN can reduce the dyeing time at least 30 minutes and save the cooling water. Equipped with the new pump and the efficient motor, the dyeing effectiveness is greatly improved.
GOLLER SINTENSA Washing Machine
GOLLER will show a compartment of its SINTENSA washing machine. The principle has an inside rotor speed that is different from the outside drum; consequently the washing liquor collected in between the rotor drum and the perforated drum will be squeezed through the fabric with every turn of the rotor inside out and outside in. This inside rotor generates a constant penetration of the washing liquor through the fabric. During this process the fabric lies flat on the surface of the outside drum and is not exposed to any tension. To secure this almost every roller which is involved in the fabric guiding is driven individually. This allows handling even the most delicate qualities.
On top of that the differences between the different guiding rollers and drums are so little, that the risk of fabric edges curling is limited. The SINTENSA principle ensures that the contamination is not only washed out from the fabric, it is also carried away immediately after to prevent the fabric from re-soiling. An inverter controls the flexible treatment of different fabric qualities. No other system available can provide this feature.
GOLLER ECONOMICA Dye Padder
The presented new GOLLER Dye Padder ECONOMICA provides an even dyeing for knitted fabric without crease marks and any other distortion. The GOLLER ECONOMICA guarantees highest standard in reproducibility and handling, resulting in a smooth and clear fabric surface after dyeing.
The deflection controlled rollers of the GOLLER ECONOMICA are working according to the principle of the swimming rollers, irrespective of the overall pressure of the padder. The deflection of the squeezing rollers is always in compliance with the requirements to ensure an even dyeing from one side to the other. On top of that the biggest diameters of guiding rollers ensure a safe fabric transport with little tension. Thermal plates keep the temperature of the dyebath homogeneously within the required limits, whether it is cool or hot.
With the precise dosing of pre-mixed dyestuff-alkaloid, the application of precise and homogeneous pick-up and the linear nip of the deflection controlled rollers, the GOLLER ECONOMICA is the perfect choice for small to medium batches in open-width dyeing and finishing for knitted fabrics.
MONFORTS FONG’S MONTEX 6500 Stenter Frame Range
With technology support by A. MONFORTS in Germany and high production capacity in China, there are more than 2,000 sets of MONFONGS stenter frame as well as other ranges in service for customers since its establishment in China in the Year 1999. From launching the cutting-edge stenter frame range MONTEX 6500 in 2010, this new model machine has attracted wide attention in the industry and is in service to main textile base worldwide, such as India, Bangladesh, Turkey, Central and South America and South-east Asia, which led to a substantial market share and first-class reputation for Monforts Fong’s expansion in the overseas market.
The cutting-edge Stenter Frame Range – MONTEX 6500
Being an outcome of long-time empirical knowledge and research of A.MONFORTS, this advanced stenter frame comes with distinctive features. The machine applies PLC control system with Qualitex 750 software which allows long-distance technical support, automatic production process control system, Monformatic Professional, Ergonomic design for operating with safety and comfort, TwinAir system and heat recovery system are equipped to further reduce energy consumption and to contribute to superior production efficiency. Optional nozzle types give wide adaptability to textile technology, which conform to the environmental-protection concept of energy conservation and consumption reduction.
Monforts Montex XXL stenter and Montex 8500
Dyeing-, finishing and compressive shrinking machine manufacturer A. Monforts Textilmaschinen GmbH & Co. KG, in line with its continuing theme to providing solutions for both economy and ecology will be showing a wide range of advanced innovations and developments at ITMA’15 including exhaust air cleaning and heat recovery with automatic cleaning for its thermo treatment machines.
Furthermore it continues to offer the best technology in the marketplace including a new wide width, up to 7 m wide Montex XXL stenter, also suitable for non-woven applications.
Increased energy savings with retrofitted Eco Booster
The Monforts Eco Booster HRC, designed to minimise energy costs during drying and heat setting processes on stenters will be available, for the first time, for retrofitting to existing Montex installations.
By contrast with purely static heat exchanger modules, the new heat exchanger module actually cleans itself during operation, eliminating standstill times for maintenance. The Eco Booster permits a computer-controlled adaptation of the heat exchanger performance to the prevailing waste air stream. This optimised efficiency further reduces the process costs. Eco Booster runs fully automatically so that the operator has no additional duties to carry out. Its automatic cleaning feature means the machine doesn’t have to be stopped during production runs.
New Eco-Applicator version for knitted fabrics
Monforts with the Eco-Applicator is already nominated amongst the three finalists for ITMA Sustainable Innovation Award 2015 – Industry Excellence Award. The Eco-Applicator liquor application process offers significant energy savings with reduced drying capacity required for a wide range of applications such as felt finishes, coated materials and medical textiles including Nano coating, water repellancy, softeners, flame retardency and insect repellancy.
A new version for knitted fabrics will be introduced at ITMA.
It has been designed to apply a liquor to one side of the fabric, to apply a liquor to both sides of the fabric, to apply different liquors to either side of the fabric,or to apply two different liquors consecutively to a single side of the fabric.
New stentering chain
A new Montex horizontal stentering chain will be introduced being completely maintenance free. This new chain type will complement the well proven Montex chain systems for horizontal and vertical chain return. The new Montex Hybrid Chain will be also available for retrofit to existing Montex stenters.
New ‘smartphone’ features for Montex 8500
A complete new and further enhanced visualisation software with ‘finger tip’ control features offering smart phone-type techniques for Monforts machine operators and ensuring smarter operating procedures. Available for Montex new 8500 stenters, the new model also features a redesigned operator’s platform with ergonomic advantages during finishing and coating processes.
High Performance Denim Ranges
A new Denim stretching unit will also be presented for achieving smooth stretching under the highest processing speeds during denim shrinking and finishing being incorporated into well proven twin shrinking units with twin felt calender.
XORELLA XO TREND
Established in Switzerland in 1967, XORELLA has stood at the forefront in yarn conditioning and heat-setting ever since. Superior technology, reliability and precision were the foundation for the success throughout almost five decades. About 1.500 machines were sold to customers all over the world up to now. Since 2002 XORELLA is a member of the CHTC Fong’s Group.
With the XO SMART and XO SELECT series launched at ITMA 2007 in Munich demands of our worldwide customers can be satisfied from small capacity and manual handling to fully automatic vessels integrated in transport automation and packing systems from various suppliers. All machines feature the energy saving XO-heating system and can optionally be equipped with the waterless vacuum system XO Ecopac for maximized savings of precious resources.
At ITMA 2015 XORELLA launches XO TREND, a new machine series to complement XO SMART and XO SELECT. This new machine series for all low temperature applications incorporates all renowned features of XORELLA machines.
New benefits include:
Rectangular shape offering app. 20% better usage of inside space
Pin trolleys and pallets up to 1800 mm height can be used
Reduced energy consumption compared to cylindrical vessel
Improved insulation and cladding
Smaller pit area compared to cylindrical vessel of similar capacity
Pit depth for the vessel reduced by 50%, same pit depth like automatic loading platform
Optimized construction of all components
During ITMA 2015 XORELLA’s staff will be available in hall 2 Stand F109 for further information on the product range. With the new XO TREND and the well-established XO SMART and XO SELECT XORELLA offers efficient and reliable solutions for any conditioning and heat-setting requirements.