86
|
THE TEXTILE MAGAZINE
AUGUST 2011
WLQXRXV PRGH &2
2
emissions can be
reduced by nearly two-thirds in com-
parison to exhaust dyeing processes
(liquor ratio of 1:7). Benninger’s
7ULNRÁH[ EOHDFKLQJ DQG ZDVKLQJ
plants and the Benninger Küsters dye
pad suit this type of application per-
fectly.
:LWK WKH &3% G\HLQJ SURFHVV WKH
UHDFWLYH G\H LV À[HG DW URRP WHPSHUD-
WXUH 7KDQNV WR PRGHUQ &3% G\HLQJ
centres with controlled dyeing condi-
tions and the developments in terms
of the dyes themselves, this method
IRU FHOOXORVH ÀEUHV IRU ZRYHQ IDEULFV
and knitwear can be used without re-
striction anywhere in the world. Sav-
ings are made not only because the
dye is set at room temperature, but
also because the intermediate drying
process after the dye application on a
KRWÁXH LV HOLPLQDWHG
7KH KHDUW RI D &3% G\HLQJ VWDWLRQ
is the padder. The Benninger Küsters
dye pad is the only dyeing padder in
the world which features the original
S-Roll technology. This allows to run
SURGXFW VSHFLÀF FRUUHFWLRQ SURÀOHV
for the dye application. As a result,
this technique therefore not only sets
the benchmark from an environmen-
tal and commercial point of view, but
also in terms of quality.
Benninger will show at ITMA a
FRPSOHWH &3% G\HLQJ FHQWHU 6SHFLDO
highlights such as dyeing with only 2 l
dye liquor during nip dyeing and just
in time dyestuff solution preparation
improve the process reproducibil-
ity and reliability, but reduce another
time the consumption of dyes and
chemicals.
Another ITMA highlight is Ben-
ninger’s new remote management
information system which is suitable
for all types of smartphones and table
3&V ,PSRUWDQW PDFKLQH DQG UHFLSH
ÀJXUHV ZLOO EH DYDLODEOH DW DQ\ WLPH
and any place. Besides production
data and machine status information,
PDFKLQH HIÀFLHQF\ DQG PDLQWHQDQFH
status, the actual consumption data
will also be judged and graphically
shown as carbon footprint.
7H[WLOH SURGXFWV ZKLFK DUH ÀQLVKHG
on Benninger systems have an ex-
cellent impact on the environment.
What particularly stands out is the
low water consumption of the Ben-
QLQJHU ÀQLVKLQJ PDFKLQHV IRU NQLW-
wear and woven fabrics. Besides, of
importance is the recycling of water
and energy from Benninger plants,
with the aid of which it is now pos-
VLEOH WR UHÀQH WH[WLOH V\VWHPV WR WKH
stage where the discharge of waste
water is reduced to zero.
ItMA 2011
– preview