It is not easy for dye houses to convert recipe from lab to production. This has always been a big issue and could not be solved either by dyers or by machine manufactures. There is always a kind of formula for each dyer while transferring the recipe. As a matter of fact it is not possible to get same result from same recipe applied in production. This it is not due to recipe’s preparation, but difference occurs when the dyer try to produce same colour in lab. Conventional dyeing machines and used methods are not suitable to simulate actual dyeing condition of production.
Many years ago, Color Service introduced into the market Superlab, which gives identical production conditions in lab. This innovative technology system simulates fabric dyeing in lab having exact condition of production. Many of its customers appreciated this technology and enjoyed the ease of their installations. When it comes to yarn dyeing, there are some other factors involved, but Color Service gives a unique solution to get 100% reproducibility of fabric dyeing under lab condition. The dyer can transfer the recipe and get same result of colour in production without converting or modifying any recipe. In any case, Superlab needs to be connected to a lab pipetting system for preparation of dyes.
Chasing a complete system for preparation of dyes and chemicals and dyeing of samples, Color Service is going to introduce another unique solution during ITMA 2015 Milan exhibition. This new system is able to weight dyes for lab, dissolve, prepare chemical and dye fabric samples in the same conditions of the real production. TRILAB will surely be the future of lab automation. This system combines below functions:
- Prepares and doses all liquid chemical and auxiliaries to dye bath
- Accurately prepares and doses dyes and powder chemicals such salt and soda to dye bath
- Dyes fabric samples with flow technology like in discontinues dyeing
- Dries samples after dyeing
Another important key factor of TRILAB is the preparation of bath for conventional dyeing machines in lab. The pipetting unit not only serves integrated dyeing machines but also prepares bath into the dyeing beakers, which are supplied along with conventional dyeing machines. This is very important as only TRILAB system is enough for all kind of requirements.
If dye house has continuous dye machine, TRILAB can prepare bath for sample. High accurate dosing unit is able to prepare high concentration dye bath, which is not possible for conventional pipetting systems. Dyers know very well that lab work is very important for pad dyeing. There is no other possible solution to repair colour after dyeing is completed as well as it is not possible to get sample.