Indians were the pioneers in making the Melange Yarn for the first time in 1980s. It may be defined as the yarn produced by the combination of at least two or more than two fibers. The multiple types of fiber of differentiated colors are arranged randomly and piled one upon another into a stack of layers to get different shades. The yarn can be produced in a variety of colors and combination of materials.
The Amarjothi Group of Tirupur is a multi-faceted organization, providing an array of products and services for textile yarn and fabric industries. Started in 1987 by Mr. N. Rajan, Chairman, Amarjothi Spinning Mills (P) Ltd. (ASML) began its journey with the manufacture of cotton yarn in different varieties and counts. Today, it is among the top five Indian suppliers of Mélange yarn which can be directly used in garmenting unlike grey yarn that needs dyeing. It also boasts of the highest capacity to manufacture melange yarn in the region.
With its advanced manufacturing facility and office right in the heart of Tirupur, Amarjothi Mills enjoys the advantage of a strategic location for supplying products to its clients. The first mill was set up in Nambiyur, near Gobichettipalayam, with a capacity of 12,000 spindles, all LMW machines and finishing from Schlafhorst. Besides melange yarn, the company manufactures and supplies huge volumes of special yarns like 100 per cent polyester, 100 per cent viscose and other special variety yarns.
Amarjothi Mills is well-equipped with technically advanced machinery and has a streamlined production process in place. The integrated facility to manufacture quality yarn is suited to manufacture both smaller and larger volumes. The brand now operates through its three units in and around Tirupur, all equipped with state-of-the-art machinery sourced from top manufacturers in their respective segments. The company has recently set up its own in-house sampling unit which in turn helps the brand to cater to a much wider clientele.
With a capacity to manufacture more than 30,000 kg of melange yarn per day in the combined facility, the company has the infrastructure to take orders for dyeing from one kg to 1,000 kg in a single lot. Amarjothi is on a major expansion drive to be a competent innovative company.
The company has been exporting its products to Bangladesh, China, Egypt, Korea, Malaysia, Vietnam, Sri Lanka, South Africa and Turkey. It produces the finest quality melange yarn in 100% cotton, organic cotton, viscose, modal, bamboo, polyester as well as cotton blends with viscose / polyester / acrylic / linen / modal / wool / silk.
With a number of players in this vertical willing to offer double blends, Amarjothi was the pioneer to come up with yet another breakthrough by introducing TRI-BLENDS and MULTI-BLENDS. This has been very well received by the industry and marks an important milestone for Amarjothi.
The fibers are blended in special rooms in which dampened textile fiber is laid out and on the delivery lattices of opener-picker machines. The semi-finished products are blended in one of several shops of the spinning mill. The unit is equipped with a most modern R&D centre with mini spinning and dyeing plants working round the clock, to ensure timely delivery of newly-developed shades and yarn samples as per customers’ requirements.
Similarly, Amarjothi generates tens and hundreds of shades every day by mixing various percentages of cottons and different fibres with various ratios. Amarjothi today offers more than 500,000 shades of colored yarn that caters to every requirement of the end-user.
“Amarjothi is termed as a Luxury brand for melange by our customers. Quality at par with the best and premium pricing has helped us stay ahead of our competition”, says Mr. R. Premchander, Managing Director, Amarjothi Spinning Mills.
A well-known player in South India, Amarjothi has customers across the nation. Directly exporting close to 40 per cent of its production and the rest 60 per cent is indirectly exported by garment manufacturers of world renowned customers.
The company plant is equipped with state-of-the-art machines and other equipments sourced from the UK, Italy, Switzerland, Germany, the US and Japan to produce international quality melange yarn of varied percentage from 0.25% to 100% dyed fibre and dyed yarn of both cotton and cotton blended dyed yarns. ASML uses world class branded dyes and chemicals like CIBA, CLARIENT and BASF which are OEKO Tex Certified for dyeing yarn to meet international parameters and fastness requirements.
Today, Amarjothi has become one of the most important production bases of raw materials for knitting and garment export companies. The unit has been awarded with globally recognized ISO 9001:2008 Certification and is equipped with all the latest Quality Control equipments for standardizing the quality right from the raw material stage to the yarn stage, including all intermediate processes, to ensure that customers get the best quality.