Aarti International: Pioneering Sustainability with Zero Liquid Discharge in Knit Processing

Aarti International Limited (AIL) stands as a beacon of excellence in the textile industry, renowned not only for its superior product offerings but also for its unwavering commitment to sustainability. Since its establishment in 1996, AIL has continually pushed the boundaries of innovation, leading the way in environmentally responsible practices. At the heart of this commitment is the company’s groundbreaking implementation of Zero Liquid Discharge (ZLD) in its knit processing operations—a move that sets a new benchmark in environmental stewardship within the textile industry.

Pioneering Zero Liquid Discharge in Knit Processing:

Aarti International’s adoption of Zero Liquid Discharge (ZLD) technology in knit processing is a testament to the company’s leadership in sustainable practices. By ensuring that no wastewater is discharged into the environment, AIL is not only protecting natural resources but also setting an inspiring example for the entire industry. This achievement has not gone unnoticed; Punjab Chief Minister Shri Bhagwant Mann recognized AIL’s efforts by awarding their Managing Director, Mr. Vinayak Mittal, with the prestigious State Award for the pioneering ZLD plant technology. This accolade underscores AIL’s commitment to sustainability, reinforcing the company’s position as a leader in eco-friendly industrial practices.

Commitment to Green Energy and Environmental Initiatives:

Aarti International’s sustainability efforts extend beyond ZLD technology. The company is also a strong advocate for renewable energy and environmental conservation. AIL has installed 10 MW rooftop solar panels at its Spinning Unit and an additional 1.6 MW at its Knits Processing Unit. These initiatives significantly reduce the company’s carbon footprint, aligning with their broader mission to harness clean, renewable energy. Moreover, AIL’s plantation drives further enhance biodiversity and promote green spaces, contributing to a healthier environment.

State-of-the-Art Dyeing and Processing Infrastructure:

Aarti International

Aarti International’s advanced dyeing and processing unit, established in 2018, is a cornerstone of its operations. Initially starting with a dyeing capacity of 20 tonnes and a printing capacity of 5 tonnes, the facility has since expanded to a daily capacity of 30 tonnes. AIL’s investment in cutting-edge technology, such as Thies Dyeing Machines with low liquor ratios for efficient dyeing and Lab Dip Automatic Dispensing machines from Salce of Italy, ensures that the company delivers the highest quality fabric dyeing and processing solutions in the industry.

Diverse Product Portfolio:

AIL’s product portfolio is a testament to their versatility and commitment to quality. The company offers a wide range of products, including 100% cotton yarns, Polyester/Cotton Compact Slub Yarn, Injection Slub Yarn, Prima Compact Polyester/Cotton Yarn (Drawframe Blend), and Fusion Cotton/Polyester Yarn (Blowroom Blend). In addition to their yarn offerings, AIL produces a variety of knitted and printed fabrics, such as Single Jersey with Spandex, Pigment Prints, Discharge Prints, and Polyester Disperse Prints. This expansive product range reflects AIL’s dedication to meeting the diverse needs of the global textile market.

Zero Liquid Discharge (ZLD) plant

Sustainable Practices in Materials, Energy, and Water Management:

Sustainability is ingrained in AIL’s ethos, guiding their approach to raw materials, energy consumption, chemicals, and water usage. The company manufactures products from sustainable raw materials, holding global certifications like GOTS, OCS, and GRS. AIL’s commitment to green power is further demonstrated by their substantial investment in solar energy, reducing greenhouse gas emissions and advancing their sustainability goals.

In chemical management, AIL adheres to the principles of the Zero Discharge of Hazardous Chemicals (ZDHC) initiative, ensuring the safe and green use of chemicals throughout their processes. The implementation of auto-dispensing technology for dyes and chemicals minimizes wastage, reinforcing AIL’s commitment to sustainable chemical practices.

Solar Power

Water conservation is a critical focus for AIL, given the environmental impact of textile manufacturing on water resources. The company has installed a fully functional MLD ZLD ETP (Effluent Treatment Plant) with an impressive 92% water recovery rate. Additionally, the reuse of MEE (Multiple Effect Evaporator) condensate water in production processes exemplifies AIL’s dedication to optimizing resource use and minimizing environmental impact.

Aarti International is more than just a leader in textile manufacturing; it is a pioneer in sustainable industrial practices. Through the implementation of Zero Liquid Discharge technology, significant investments in renewable energy, and a steadfast commitment to environmental conservation, AIL is setting new standards for the industry. As the company continues to innovate and expand, its dedication to sustainability remains at the forefront, guiding every aspect of its operations and ensuring a greener, more responsible future for the textile industry.